Core Packaging Objectives
Safety is non-negotiable in our battery packaging process
Design & Manufacturing
- Batteries packaged individually or separated using non-conductive materials
- Use of foam inserts, EPE pearl cotton, anti-static trays
- Prevention of direct contact between cells or conductive surfaces
Vibration & Impact Resistance
- Packaging designed to absorb mechanical shocks during transport
- Reduces risk of internal damage, leakage, or short circuit
- Specialized cushioning materials for high-impact protection
Crush Resistance
- Outer packaging built to withstand stacking and compression
- Ensures no deformation or cracking of battery housing
- Protection against external pressure during handling
Thermal Runaway Containment
- Fire-resistant dividers for large battery packs
- Flame-retardant materials to limit heat spread
- Containment solutions for bulk shipments
Leakage Containment
- Packaging constructed to resist electrolyte leaks
- Prevention of exposure to hazardous materials
- Specialized seals and barriers
Ventilation (as needed)
- Ventilated packaging for specific battery types
- Release of internal pressure while maintaining protection
- Moisture and dust resistance maintained
Meeting International Regulatory Standards
We ensure our packaging solutions meet the highest international standards for safe transport of lithium batteries.
All batteries are tested and certified under UN38.3 protocols, covering altitude simulation, thermal testing, vibration, impact, short circuit, overcharge, and forced discharge.
Packages are clearly marked with all required hazardous goods labeling, including lithium battery handling labels, Class 9 hazard labels, and UN numbers.
Design & Manufacturing
All batteries tested and certified under rigorous UN38.3 protocols
Hazardous Goods Labeling
Clear markings including lithium battery handling label, Class 9 hazard label, and UN number
Container Specifications
Strong outer containers with internal insulation from non-conductive materials
Required Documentation
All shipments include MSDS/SDS, Dangerous Goods Declarations, and transport documents
Packaging Materials Selection
Engineered for strength, safety, and sustainability
High-strength, puncture-resistant materials like reinforced cardboard, wood, or molded plastic
EPE foam, bubble wrap, air cushions, and molded trays for impact protection
All inner packaging components made from non-conductive and anti-static materials
UL94-certified flame-retardant packaging for higher safety demands
Recyclable and biodegradable materials for sustainable packaging solutions
Clear Labeling & Marking
Every Package is Clearly identified and compliant
Clear Labeling & Marking
- Lithium battery labels with emergency contact information
- Class 9 hazard symbol for lithium batteries
- UN Number (e.g., UN3480 or UN3481)
- Chemical type and capacity specifications
- “This Side Up” orientation indicators
- Moisture protection icons when required
- Handling symbols and instructions
- Sender and recipient information
Standardized and Custom Packaging Solutions
Tailored to your battery’s specific requirements
Standardized Packaging
For common battery sizes and chemistries with proven safety and compliance
Custom-Engineered Packaging
For oversized, irregular, or high-risk battery packs requiring specialized solutions
Trust Large Power for Your Battery Packaging Needs
Great batteries deserve equally great packaging. Partner with us to ensure maximum safety, compliance, and protection.
